` 1 1 Shop Floor Solutions (shop-floor-solutions) – BYTE Software Services
Built for the Factory Floor

Shop Floor Solutions

Real-time production control for assembly line manufacturing. BYTETIME (MES) tracks work as it happens, balances lines, reduces WIP, and surfaces bottlenecks before they slow you down. Proven for 50 years across global plants—with dashboards that bring total floor visibility to operators, supervisors, and leadership.

Also explore our other solutions

Real Time Production at a Glance
Maximize Throughput with Precision Control

  • Real-time shop floor visibility — intuitive dashboards and electronic factory signs keep everyone aligned on progress, bottlenecks, and performance in the moment.
  • Operator and line accountability — pinpoint the who and why behind every output, empowering teams with transparent tracking and data-driven feedback.
  • Flexible, standalone production execution — run efficiently with or without external ERP/MES systems, no compromises on speed or accuracy.
  • Proven, measurable ROI — drive higher throughput, slash downtime and waste, optimize labor, and capture clear gains across single plants or multi-site operations.

Start small for quick wins or scale to total transformation—unlock efficiency, control, and profitability designed specifically for your industry.

CUTTING (10)
On plan
100.4%
Daily Units: 1,260 (target 1,255)
Weekly Units: 7,775 (target 8,092)
COLLARS (16)
Below target
47.7%
Daily Units: 600 (target 1,256)
Weekly Units: 8,490 (target 8,122)
CUFFS (20)
Approval pending
127.2%
Daily Units: 1,634 (target 1,284)
Weekly Units: 7,869 (target 8,149)
SLEEVES (25)
Below target
55.2%
Daily Units: 742 (target 1,345)
Weekly Units: 7,068 (target 8,203)
PLACKETS (27)
Above target
149.8%
Daily Units: 2,016 (target 1,345)
Weekly Units: 8,599 (target 8,203)
ASSEMBLY (30)
Below target
74.9%
Daily Units: 1,008 (target 1,345)
Weekly Units: 7,869 (target 8,203)
FINISH (50)
Below target
75.8%
Daily Units: 1,020 (target 1,345)
Weekly Units: 6,700 (target 8,203)
PACKING (100)
Improving
81.6%
Daily Units: 1,101 (target 1,345)
Weekly Units: 6,654 (target 8,203)

Shop Floor Control Overview

BYTE's Shop Floor Control serves as the powerful foundation for our piecework and hourly payroll modules—delivering the accurate, timely data needed to drive fair incentives and efficient operations.At its core are two flexible modes:

  • Real-Time (BYTETIME): Operators use affordable Android tablets to capture production data instantly as work happens—no delays, no guesswork.
  • Batch Mode: Reliable processing for environments where real-time isn't required, still providing full visibility into operations.

Both systems expertly manage critical details—operations, styles, cuts, and bundles—while generating clear, scannable tickets for part identification and tracking.Manufacturers rely on BYTE's shop floor solutions to:

  • Balance sewing and assembly lines for smoother flow
  • Minimize work-in-process (WIP) and eliminate excess inventory
  • Identify and resolve bottlenecks in real time
  • Track and improve key performance indicators (KPIs) across every shift

The result? Measurable ROI through higher throughput, reduced downtime, less waste, and better labor utilization—proven in apparel, footwear, leather goods, mattresses, furniture, and other sewn-products or discrete assembly environments.BYTE has successfully deployed BYTETIME across diverse industries, with an especially strong fit for assembly-line processes. Deploy it as a standalone MES solution for immediate shop floor gains, integrate it seamlessly with BYTE's own ERP and payroll modules, or connect it to your existing third-party ERP—flexibility without compromise.
Ready to bring real-time control to your plant? [Explore BYTETIME features →] or [Request a demo today].

Key Capabilities

shop-floor-solutions icon
Real-time station updates and WIP tracking.
Quality icon
Inline quality capture with barcode/Pareto.
Payroll icon
Seamless tie-in to Incentive Payroll.
ERP icon
Raw Material & Finished Goods Inventory Manageement (lots, FIFO/LIFO).
phone icon
Instant communication between operators and supervisors.
MODSEW icon
Methods + standard rates via MODSEW.
Maintenance icon
Maintenance & spares visibility to cut downtime.

Industries We Serve

BYTE’s Customer Order Processing ERP is trusted by manufacturers producing complex, configurable products that require precision from order entry through fulfillment.

  • Sewn Products & Apparel
  • Furniture & Upholstery Manufacturing
  • Mattress & Bedding Manufacturers
  • Athletic & Sporting Goods (including ball manufacturing)
  • Assembly-Line & Cut-and-Sew Operations

Benefits

  • Reduce WIP and speed throughput.
  • System based Executables to control Production Flow.
  • Real-time KPI dashboards with understandable, actionable metrics.
  • Android tablets for low-cost floor deployment.
  • Time & Attendance handles day-to-day exceptions.
  • Visibility of orders, cuts, bundles, WIP, and production across roles.
  • Factory displays for live status to keep lines balanced.
Ready to see BYTE's shop-floor-solutions in action?
Schedule a live demo with our team.
Request a Demo